Umwelt Produktdeklaration Name des Herstellers – Name des ProduktsENVIRONMENTAL PRODUCT DECLARATIONas per /ISO 14025/ and /EN 15804/Owner of the DeclarationKnauf InsulationProgramme holderInstitut Bauen und Umwelt e.V. (IBU)PublisherInstitut Bauen und Umwelt e.V. (IBU)Declaration numberEPD-KNI-20170218-CBD1-ENECO EPD Ref. No. Issue date31.01.2018Valid to30.01.2023DP7 - DP8 Multipurpose Rock Mineral Wool insulation Knauf Insulation www.ibu-epd.com / https://epd-online.com
2Environmental Product Declaration Knauf Insulation – Rock Mineral Wool: DP7-DP8 General InformationKnauf InsulationDP7 - DP8Programme holderIBU - Institut Bauen und Umwelt e.V.Panoramastr. 110178 BerlinGermanyOwner of the DeclarationKnauf Insulationrue de Maestricht, 954600 ViséBelgiumDeclaration numberEPD-KNI-20170218-CBD1-ENDeclared product / Declared unit1 m³ of product DP7 - DP8This Declaration is based on the Product Category Rules:Mineral insulating materials, 07.2014 (PCR tested and approved by the SVR)Issue date31.01.2018Valid to30.01.2023Scope:The declared unit is 1 m³ of DP7 - DP8 rock mineral wool insulation product. It is manufactured in the form of slabs and complies with the requirements of the /EN 13162/. The thickness is ranging from from 20 mm to 210 mm. The manufacturing company is Knauf Insulation with production in plants of Skofja Loka (Slovenia), Novi Marov (Croatia) and Nova Bana (Slovakia) - equivalent production share.The owner of the declaration shall be liable for the underlying information and evidence; the IBU shall not be liable with respect to manufacturer information, life cycle assessment data and evidences.VerificationThe CEN Norm /EN 15804/ serves as the core PCRIndependent verification of the declarationaccording to /ISO 14025/Prof. Dr.-Ing. Horst J. Bossenmayer(President of Institut Bauen und Umwelt e.V.) internally x externallyDr. Burkhart Lehmann(Managing Director IBU)Matthias Schulz(Independent verifier appointed by SVR)ProductProduct description / Product definitionKnauf Insulation manufactures rock mineral wool (RMW) insulation products. They are available in the form of lamellas, slabs or boards, and also possibly rolls. The density range for rock mineral wool goes from 25 to 200 kg/m³. In terms of composition, inorganic rocks are the main components (typically 97%) of stone wool, with the remaining fraction of organic content which is generally a thermosetting resin binder. The binder content is typically less than 4%. The inorganic part is made of volcanic rocks, typically basalt, also dolomite and with an increasing proportion of recycled material as slags or in the form of briquettes, a mix of stone wool scrap and cement.DP7 and DP8 are multipurpose boards which are used as thermal, acoustical and fire insulation products. This EPD has been developed for unfaced products.For the placing on the market of construction products in the European Union/EFTA (with exception of Switzerland), the Regulation (EU) No 305/2011 applies. The products need a Declaration of performance R4305MPCPR, R4308LPCPR, R4309MPCPR taking into consideration the harmonized product standard /EN 13162/ and the CE-mark. ApplicationDP7 and DP8 are multipurpose boards which are used as a thermal, acoustic and fire insulation products.For the applications and use national regulations apply, in Germany the Allgemeine bauaufsichtliche Zulassung Z-23.15-1475 (building inspection approval) issued by the Deutsches Institut für Bautechnik (DIBt), Berlin.Technical DataThe products DP7 and DP8 and their technical characteristics meet a number of technical requirements. The most important ones are summarized in the table here below, which also includes references to testing methods. Technical characteristicsNameValueUnitThermal conductivity /EN 12667/0.035W/(mK)Thermal conductivity /EN 12667/only for DoP R4308LPCPR0.034W/(mK)Water vapor diffusion equivalent air layer thickness /SIST EN 13162/1mSound absorption coefficient-%
3Environmental Product Declaration Knauf Insulation – Rock Mineral Wool: DP7-DP8 Gross density /DIN 1602/ 60 - 80kg/m3Longit. air-diffusion resist. /EN 29053/> 15kPas/m^2Water absorption WS /EN 1609/<= 1kg/m²Reaction to fire /EN 13501-1/Euroclass A1-Specific heat capacity /EN ISO 10456/1030J/kgKMelting point /DIN 4102 / T17/> 1000°CAcoustic absorption (αw) /EN ISO 354:2003/1-Compression strength/resistancenot relevantPerformance data of the product in accordance with the Declaration of Performance with respect to its Essential Characteristics according to /EN 13162:2012 Thermal insulation products for buildings – Factory made mineral wool products (MW) – Specification.Base materials / Ancillary materials The main raw materials are diabase (a rock that is similar to the volcanic rock basalt), dolomite, slags and briquettes. The briquette is made of rock mineral wool waste (internal or external) and cement. Additionally, coke is also added in the cupola as an energy carrier. Further down the manufacturing line, a binder (thermo set resin) is spread on the fibers which contributes to fix the products dimensions and mechanical properties.Reference service lifeThe RSL or durability of DP7-DP8 is as long as the lifetime of the building in which it is used. LCA: Calculation rulesDeclared UnitThe declared unit is 1 m³ of rock mineral wool. The density used for the calculation of the LCA is 70 kg/m³Declared unitNameValueUnitDeclared unit1m3Gross density70kg/m3Conversion factor to 1 kg0.0143-System boundaryThe system boundary of the EPD follows the modular approach defined by the EN 15804. The type of EPD is cradle to gate with options. List and explanation of the modules declared in the EPD. The product stage (A1-A3) includes:- A1 - raw material extraction and processing, processing of secondary material input (e.g. recycling processes),- A2 - transport to the manufacturer and- A3 - manufacturing.This includes provision of all materials, products and energy, packaging processing and its transport, as well as waste processing up to the end-of waste state or disposal of final residues during the product stage.The LCA results are given in an aggregated form for the product stage, meaning that the modules A1, A2 and A3 are considered as a unique module A1-A3. The construction process stage includes:- A4 - transport to the construction site and- A5 - installation into the building.The transport to the building site (A4) is included in the LCA calculation. For the DP-7 & DP-8 products, the average transport distance is assumed to be 300 km with a truck capacity utilization of 50%. Module A5 has been included in this EPD. Therefore, the treatment of the packaging waste after the installation of the product has been considered and the loss on construction site (2%). The use stage.Because they are specific for the building, its use and location, none of the modules related to the building fabric (B1-B5) nor the operation of the building (B6 and B7) have been taken into account in this EPD. The end-of-life stage includes:- C1 - de-construction, demolition, - C2 - transport to waste processing,- C3 - waste processing for reuse, recovery and/or recycling and- C4 - disposal.This includes provision of all transports, materials, products and related energy and water use, but only modules C2 and C4 are reported, as they are considered the most relevant scenarios for rock mineral wool products. Although rock mineral wool product from Knauf Insulation is partly recycled at end-of-life, there is not yet an established collection system, and as such, the assumption chosen in this study,100% landfilled after the use phase, is the most conservative approach. Module D includes reuse, recovery and/or recycling potentials.According to /EN 15804/, any declared benefits and loads from net flows leaving the product system not allocated as co-products and having passed the end-of waste state shall be included in module D. No benefits and loads are considered so module D is not included in the background model. ComparabilityBasically, a comparison or an evaluation of EPD data is only possible if all the data sets to be compared were created according to /EN 15804/ and the building context, respectively the product-specific characteristics of performance, are taken into account. . LCA: Scenarios and additional technical informationThe following technical information forms the basis for declared modules or can be used for the development of specific scenarios in the context of a building assessment.
4Environmental Product Declaration Knauf Insulation – Rock Mineral Wool: DP7-DP8 Transport to the building site (A4)NameValueUnitLitres of fuel0.0025 l/100kmTransport distance500kmCapacity utilisation (including empty runs)40%Gross density of products transported70kg/m3Installation into the building (A5)NameValueUnitOutput substances following waste treatment on site : plastic foil0.335kgOutput substances following waste treatment on site : wooden pallet4.109kgOutput substances following waste treatment on site : 2% rock mineral wool losses1.4kg End of life (C1 - C4)NameValueUnitLandfilling70kgTransport distance50kmCapacity utilization50%Reuse, recovery and/or recycling potentials (D), relevant scenario informationNameValueUnitPlastic foil incineration0.335kgwooden pallet incineration4.1kg
5Environmental Product Declaration Knauf Insulation – Rock Mineral Wool: DP7-DP8 LCA: ResultsDESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)PRODUCT STAGECONSTRUCTION PROCESS STAGEUSE STAGEEND OF LIFE STAGEBENEFITS AND LOADS BEYOND THE SYSTEM BOUNDARIESRaw material supplyTransportManufacturingTransport from the gate to the siteAssemblyUseMaintenanceRepairReplacementRefurbishmentOperational energy use Operational water useDe-constructiondemolitionTransportWaste processingDisposalReuse-Recovery-Recycling-potentialA1A2A3A4A5B1B2B3B4B5B6B7C1C2C3C4DXXXXXMNDMNDMNRMNRMNRMNDMNDMNDXMNDXXRESULTS OF THE LCA - ENVIRONMENTAL IMPACT: 1 m³ DP7-DP8ParameterUnitA1-A3A4A5C2C4DGlobal warming potential[kg CO2-Eq.]8.94E+13.23E+01.04E+12.41E-11.13E+0-3.45E+0Depletion potential of the stratospheric ozone layer[kg CFC11-Eq.]5.44E-101.08E-129.40E-108.09E-141.14E-12-6.29E-11Acidification potential of land and water[kg SO2-Eq.]4.96E-18.46E-31.08E-21.49E-36.68E-3-5.25E-3Eutrophication potential[kg (PO4)3--Eq.]4.94E-22.04E-31.17E-33.79E-49.10E-4-5.58E-4Formation potential of tropospheric ozone photochemical oxidants[kg ethene-Eq.]3.74E-2-2.91E-38.22E-4-6.65E-45.26E-4-5.07E-4Abiotic depletion potential for non-fossil resources[kg Sb-Eq.]2.62E-52.59E-76.01E-71.94E-84.05E-7-6.47E-7Abiotic depletion potential for fossil resources[MJ]1.23E+34.46E+12.55E+13.33E+01.46E+1-4.84E+1RESULTS OF THE LCA - RESOURCE USE: 1 m³ DP7-DP8ParameterUnitA1-A3A4A5C2C4DRenewable primary energy as energy carrier[MJ]1.59E+2INDINDINDINDINDRenewable primary energy resources as material utilization[MJ]0.00E+0INDINDINDINDINDTotal use of renewable primary energy resources[MJ]1.59E+22.24E+02.44E+01.68E-11.76E+0-8.48E+0Non-renewable primary energy as energy carrier[MJ]1.33E+3INDINDINDINDINDNon-renewable primary energy as material utilization[MJ]1.05E+2INDINDINDINDINDTotal use of non-renewable primary energy resources[MJ]1.33E+34.47E+12.79E+13.34E+01.51E+1-5.82E+1Use of secondary material[kg]1.38E+10.00E+02.77E-10.00E+00.00E+00.00E+0Use of renewable secondary fuels[MJ]0.00E+00.00E+00.00E+00.00E+00.00E+00.00E+0Use of non-renewable secondary fuels[MJ]0.00E+00.00E+00.00E+00.00E+00.00E+00.00E+0Use of net fresh water[m³]3.04E-14.16E-32.63E-23.10E-42.88E-3-1.21E-2RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES: 1 m³ DP7-DP8ParameterUnitA1-A3A4A5C2C4DHazardous waste disposed[kg]1.19E-22.35E-61.86E-41.75E-72.39E-7-1.39E-8Non-hazardous waste disposed[kg]1.57E+13.42E-31.73E+02.55E-47.01E+1-2.03E-2Radioactive waste disposed[kg]4.25E-26.10E-59.48E-44.56E-62.06E-4-3.88E-3Components for re-use[kg]0.00E+00.00E+00.00E+00.00E+00.00E+00.00E+0Materials for recycling[kg]0.00E+00.00E+00.00E+00.00E+00.00E+00.00E+0Materials for energy recovery[kg]0.00E+00.00E+00.00E+00.00E+00.00E+00.00E+0Exported electrical energy[MJ]0.00E+00.00E+01.11E+10.00E+00.00E+00.00E+0Exported thermal energy[MJ]0.00E+00.00E+02.75E+10.00E+00.00E+00.00E+0 INTERPRETATION RESOURCES USEThe primary energy demand from non-renewable resources is dominated by the production of rock mineral wool products (especially due to the energy carrier, coke) and the binder. The renewable energy demand regarding the product is dominated by the production, mostly due to electricity consumption, and the packaging. ENVIRONMENTAL IMPACT Every impact category except the abiotic ADP elements is dominated by the production. This is due to the consumption of energy (electricity and thermal energy) during the production of rock mineral wool products.The ADP elements are dominated by the binder production, followed by the supply of basic materials such as cement for briquettes.The GWP is dominated by the production, mostly due to CO2 emissions from raw materials and energy consumption. The production of the binder represents more than 15% of the impact. The ODP is most notably influenced by the production and the binder. The AP is also dominated by the production due to the emissions related to the processes and the energy consumption. Mostly, the impact refers to emissions to air of sulphur dioxide and nitrogen oxides. The EP is significantly influenced by the production due to emissions from the cupola furnace, curing oven and other unit processes.
6Environmental Product Declaration Knauf Insulation – Rock Mineral Wool: DP7-DP8 The POCP is particularly dominated by the production (emissions in the cupola furnace and other unit processes). The results from the transport are negative due to the NO emissions; NO counteracts the POCP. ReferencesInstitut Bauen und UmweltInstitut Bauen und Umwelt e.V., Berlin (pub.):Generation of Environmental Product Declarations (EPDs); General Principlesfor the EPD range of Institut Bauen und Umwelt e.V. (IBU), 2015/10www.ibu-epd.de/ISO 14025/DIN EN /ISO 14025:2011-10/, Environmental labels and declarations — Type III environmental declarations — Principles and procedures/EN 15804//EN 15804:2012-04+A1 2013/, Sustainability of construction works — Environmental Product Declarations — Core rules for the product category of construction productsIBU 2013, PCR, Part APCR -Part A: Product Declarations of Institut Bauen und Umwelt (IBU), Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the Background Report. 2013/04IBU 2014 Part BPCR -Part B: Requirements on the EPD for Mineral insulating materials (in german „Anforderungen an die EPD für Mineralische Dämmstoffe“), Version 1.6 Institut Bauen und Umwelt e.V., www.bau-umwelt.com, 07/2014 GaBi 8 2017GaBi 8: Software and database for life cycle engineering. LBP, University of Stuttgart and PE INTERNATIONAL AG, Leinfelden-Echterdingen, 2017. GaBi 8 2017GaBi 8: Documentation of GaBi8-Datasets for life cycle engineering. LBP University of Stuttgart and PE INTERNATIONAL AG, 2017. http://documentation.gabi-software.com/SoFi 6 2014 SoFi 6 database for Enterprise Sustainability Performance. PE INTERNATIONAL AG, Leinfelden-Echterdingen, 2014EN 305EN 305:2011 Harmonised conditions for the marketing of construction productsEN 13162EN 13162:2012 Thermal insulation products for buildings - Factory made mineral wool (MW) products - SpecificationEN 1602EN 1602: 2013 Thermal insulating products for building applications - Determination of the apparent densityEN 13501-1EN 13501-1: 2009 Fire classification of construction products and building elements - Part 1: Classification using test data from reaction to fire testsISO 10456ISO 10456: 2007 Building materials and products - Hygrothermal properties - Tabulated design values and procedures for determining declared and design thermal valuesDIN 4102 / T17DIN 4102 / T17: 1990 Fire behaviour of building materials and elements; determination of melting point of mineral fibre insulating materials; concepts, requirements and testingDIN 4108-10DIN 4108-00 (2004-09): Thermal insulation and energy economy in buildings - Part 10: Application-related requirements for thermal insulation materials - Factory made productsEN 12667EN 12667: 2001 Thermal performance of building materials and products - Determination of thermal resistance by means of guarded hot plate and heat flow meter methods - Products of high and medium thermal resistanceISO 354:2003ISO 354:2003 Acoustics - Measurement of sound absorption in a reverberation room EN 1609EN 1609: 2013 Thermal insulating products for building applications - Determination of short term water absorption by partial immersionZulassung Z-23.15-1475 /[BF1]Zulassung Z-23.15-1475 /[BF1] Allgemeinebauaufsichtliche (building inspection approval) issuedby the Deutsches Institut für Bautechnik (DIBt), Berlin.DoPs R4305MPCPR/ R4308LPCPR/ R4238KPCPR/R4309MPCPR/Declaration of Performance
PublisherInstitut Bauen und Umwelt e.V.Panoramastr. 110178 BerlinGermanyTel+49 (0)30 3087748- 0Fax+49 (0)30 3087748- 29Mailinfo@ibu-epd.comWebwww.ibu-epd.comProgramme holderInstitut Bauen und Umwelt e.V.Panoramastr 110178 BerlinGermanyTel+49 (0)30 - 3087748- 0Fax+49 (0)30 – 3087748 - 29Mailinfo@ibu-epd.comWebwww.ibu-epd.com Author of the Life Cycle AssessmentThinkstepHauptstrasse 11170771 Leinfelden-EchterdingenGermany Tel+49 (0)7113418170Fax+49 (0)71134181725Mailinfo@thinkstep.comWebwww.thinkstep.com Owner of the DeclarationKnauf Insulationrue de Maestricht 954600 ViséBelgium Tel003243790415Fax003243790415Mailjean-pierre.pigeolet@knaufinsulation.comWebwww.knaufinsulation.com
